It is always important to use a G-clamp of an adequate size to hold your workpiece, otherwise there is a risk of bending the frame and damaging the screw.
The size of a G-clamp, and whether it is large enough for a particular workpiece, can be measured by its jaw opening and throat depth, which together determine the tool’s clamping capacity.
Jaw opening
The jaw opening of a clamp is how far the mouth of the jaws can open.
The size of the jaw opening usually increases by 25mm (1″) with each size of G-clamp.
The smallest jaw opening available is 25mm (1″ approx.).
The largest jaw opening available is 300mm (12″ approx.).
Throat depth
The throat depth is how deep the jaws of a clamp are, and is measured by the distance from the top edge of the jaws to the side of the frame.
The throat depth can vary, depending on the model of G-clamp.
Some models are specially designed with a deeper throat for clamping wider workpieces without increasing the whole size of the clamp.
The smallest throat depth available is 16mm (⅝”).
The largest throat depth available is 200mm (8″ approx.).