Files are defined by a number of different attributes. The most important of these attributes are the ones that suit it to a specific task.
The name of the file may provide a DIYer with an indication of what it was designed to do. Its cross section, profile and the pattern of its teeth are vital in terms of determining whether it will be better at shaping, finishing or deburring an object, or sharpening a blade.
File name
This will be the first thing that will give you a clue about what a file should be used for, although it’s important to bear in mind that files may have multiple uses.
For example, a chainsaw file, which was designed to sharpen chainsaw blades, is useful in the creation of f-holes in violin making.
In other cases, files are named according to their shape. These types of file are often referred to as machinist’s files.
File cross section
The cross section, or section, of a file is the shape it forms if you look at it end on, with the point aimed at you and the tang pointing directly away from you.
There are a large number of different cross sections. Each file guide lists the cross-sectional shape of the file it is describing. The cross section of a file is often governed by its intended use.
Files can be classified into two different families: saw files and machinist’s files. Saw files are designed for sharpening, whereas machinist’s files are designed for shaping and smoothing.
Saw files are usually rhomboid or triangular, and have a cross-sectional shape that will fit into the part of a tool that needs sharpening. For example, a file designed to sharpen a rip cut saw is shaped like an equilateral triangle so that it can fit perfectly between its teeth.
A machinist’s file’s cross section is always suited to the shape of the surface it is designed to work on. For example, a square file will file straight edges and square-shaped slots.
It isn’t vitally important for you to know if your file is a machinist’s file or a saw file. The name of the file is more likely to give you a clue about what it should be used for.
Nevertheless, the Wonkee Donkee file guides will include this information for general reference.
File profile
The term ‘profile’ refers to whether or not a file tapers towards its point, or if its edges remain parallel (referred to as ‘blunt’). The terms ‘outline’ or ‘taper’ can also mean the same thing.
The number of surfaces with teeth is sometimes a factor in identifying file type. Some files are the same shape but the cut of their teeth results in them being called by a different name.
For example, hand files and chequering files are similar shapes, but chequering files have specially cut teeth that are not found on any other type of file.
In addition to the information presented above, there are other aspects of files that have an impact on performance. These characteristics apply to all files, regardless of type.
Coarseness
This refers to how closely together the file’s teeth are cut. Teeth that are cut close together are described as fine, and teeth that are more widely spaced are referred to as coarse.
While it is important for you to know whether or not you want a coarse or smooth file, this information is not specific to file types and is therefore not mentioned in the individual file guides.
This information only becomes relevant when you need to know how a file’s coarseness is measured. Each file’s ‘nationality’ is included in its respective guide.
Otherwise, it’s not possible to differentiate between a Swiss and American pattern file by eye. When choosing a file for a job, selecting the right type of file is much more important than making a choice between Swiss and American.
Size
The defining measurement for a file’s size is its length. Files tend to range from 100mm (4″) at their smallest to 350mm (14″) at their longest.
The only exception to the rule is chainsaw files, which are measured across the diameter of their face. This is because the gauge of a chainsaw blade (the distance from the top to the bottom of the cutting edge of each link) is measured in the same way.
As each type of file is produced in an array of different sizes, and the effect that size has on a file’s performance applies in the same way to every file, this information is not listed in the individual file guides.