The following terms refer either to how a file’s teeth are spaced, the way they were cut, or whether or not they have been cut at all.
Abrasive
This term indicates a rough surface that will remove material from another surface when they are rubbed together.
An example of a commonly encountered abrasive is the rough side of a sponge, which can be used to wear away stubborn pieces of food from a plate when washing up.
Chisel cut
As you might expect, this term describes how the file’s teeth were cut. This type of file will have had its teeth cut by a series of chisel strikes, either by hand, or by machine.
Coarseness
This describes how rough or smooth a file is. Coarse files have teeth that are spaced further apart and remove material quickly from a workpiece but leave a rough finish.
Smooth files have teeth that are close together. They work much more slowly, but leave a more polished finish.
Deburring
This is the process of removing unwanted slivers from the edge of a piece of material that have been created through cutting, drilling or a similar process.
Diameter
The widest possible measurement of a circle through its central point. Chainsaw files are usually measured by diameter so that they can be matched to the right size of chainsaw blade.
Draw Stroke
Pulling the file back towards you. Usually, a file will not be in contact with your workpiece on the draw stroke, unless you are draw filing.
This type of file has its teeth etched into it. This means it has been dipped into a specially prepared acid that has corroded a tooth pattern into its surface. This process is usually used for re-sharpening files.
Face
The large surface of a file that is usually cut with teeth and used to wear away material from a workpiece.
Working a piece of material until it is smooth to the touch.
Foil
The thin, elongated burr that results from sharpening a knife with a file. The foil is the same thickness as the cutting edge of the knife and resembles a piece of kitchen foil.
This can be removed from the edge of the blade simply by carefully pulling it off. Cutting with the knife with the foil still attached will result in it coating the edge of the blade and making it blunt.
Hard metal
A metal with a high score on the Moh’s scale, such as Steel (5.5), Chromium (8) or Boron (9).
A rectangular slot cut part way into a piece of wood for jointing or the installation of a lock mechanism.
Plain
A file made without a tang.
Pneumatic
This term refers to a tool or device that is operated by air, such as an air file.
Point
The tip of a file. It might be easy to remember this name because it’s the part of the tool that points towards your workpiece.
Push stroke
Pushing the file away from you, which will result in the teeth wearing away material from your workpiece.
Rake
The rake of the file is the angle at which the teeth connect to its body.
A positive rake means that the teeth point in the same direction as the motion of the tool. A negative rake means that they point the opposite way.
Re-cut
Re-cutting is the best way to recycle files that have become blunt. The file is rehearted (annealed), which softens the steel enough that it can be worked again.
The old teeth are then ground off, and new ones are cut.
The file then goes back through the heat treating process so that it can be re-hardened for use.
This is not something a DIYer could usually do at home and it could be more expensive to send a file away to be recut than it would be to buy a new file.
A face or edge that has no teeth cut into it is referred to as safe.
Safe edges allow the DIYer to rest the tool against one surface of the workpiece, while filing another, without damaging the material that the safe edge is resting on. This is particularly useful when creating square holes.
Saw file
A file designed for sharpening blades or other cutting or drilling tools.
The term ‘set’ refers to files with teeth that do not reach all the way across its face.
Some files are made in this way to allow an even greater degree of safety than just leaving the edges safe. This lends them well to jobs where a great degree of control is needed, such as trimming a horse’s hoof.
Soft metal
Metals with a low score on the Moh’s scale, such as Lead (1.5), Gold (2.5), Silver (2.5), Aluminium (2.75) or Copper (3). The hardness of a fingernail is 2.5.