How to set up a metal block plane

 
     
     
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 Metal block plane 

Practically all planes, even those straight out of the box, benefit from some fairly simple set-up procedures. The block plane is no exception.

 
     
 Block plane soles - adjustable and non-adjustable mouths 

Step 1 - Check and flatten sole

The sole has to be perfectly flat for the plane to perform accurately. See How to flatten the soles of metal and wooden planesfor a step by-step guide to checking the sole and levelling out any problems.

 
     
 Typical block plane iron 

Step 2 - Check iron

The iron needs to be checked for the shape and sharpness of its cutting edge and its flatness.

 
     
 Block plane iron with straight cutting edge 

The usual shape of the cutting edge for a block plane iron is straight, as the plane is used mainly on edges that need to be exactly perpendicular, or square, in relation to adjoining edges.

 
     
 Grinding hand plane iron on a machine 

If you need to take the camber off an iron's cutting edge, you can do it by re-bevelling with a grinder (an electrically-powered machine for grinding metal edges) or on a sharpening stone or abrasive paper, but the latter two methods could take a long time.

 

 
     
 Sharpening a hand plane iron on a stone 

If the iron's cutting edge is already straight, take a look at How to flatten and sharpen bench plane ironsfor a step-by-step guide to ensuring your iron is perfectly flat and razor sharp.

 
     
 Iron removed from block plane 

Step 3 - Remove iron from plane

While it's possible to check the iron's sharpness and the shape of its cutting edge when it's still in the plane, you will need to remove it for sharpening, flattening and to check the flatness of the bed beneath it. 

 
     
 Releasing the lever cap of a block plane 

To remove the iron, release the lever cap by turning the cam lever if fitted, or the thumbwheel release above or below the cap, or by lifting the top of the cap if it's a knuckle-joint lever cap.

 
     
 Lifting off the lever cap of a block plane 

Lift the lever cap out then lift the blade off its bed, clear of any lateral adjustment plate and depth adjustment lug or "tooth".

 
    
 Checking the bed of a metal block plane 

Step 4 - Check iron's bed 

With the iron removed, it's now possible to check the bed (the sloping "ledges" that the iron sits on) for any debris.

 

Metal filings and other particles on the bed will prevent the iron lying flat, affecting the "trueness" of the plane. Clean out any particles with a rag or brush.

 
    
 Plate of block plane's lateral adjustment lever 

Step 5 - Refit and adjust iron 

When refitting the iron, if the plane has iron depth and lateral adjustment, be sure to locate the lateral adjustment plate in the iron's large slot.

 
     
 Lug of block plane's adjustment mechanism fits into slot in iron 

Ensure also that the lug or tooth of the depth adjustment lever, if fitted, fits into the appropriate lateral slot of the iron.

 

After "bedding" the iron, place the lever cap over the top, behind the lever cap screw or crossbar, and tighten with the cam, thumbwheel or knuckle-joint fastener.

 
     
 Sighting along the sole of a block plane 

Step 6 - Lateral adjustment

With a small projection of the iron's cutting edge beyond the mouth, sight along the sole of the plane to check the iron's lateral position.

 

If it's not parallel with the sole across its width, adjust with whatever kind of lever is provided or, if there's no adjustment mechanism, move the iron by hand to achieve the right position. 

 
     
 Slackening lever cap knob of block plane 

You may need to slacken the lever cap thumbwheel or screw to release the pressure on the iron before making the adjustment. Remember to tighten again afterwards.

 

A lever cap should be just tight enough to hold the blade firmly in position, and not overtightened.

 
     
 Iron depth adjustment wheel of a block plane 

Step 7 - Depth adjustment

Sighting along the sole, adjust the depth of the blade via the adjustment wheel if the plane has one, or by hand if it hasn't.

 

Again, you may need to slacken the lever cap thumbwheel or screw and re-tighten after making the adjustment.

 
     
 Block plane iron peeping through mouth 

With a block plane, you generally need minimal iron depth, particularly for end grain work. However, the first few passes when chamfering may call for greater depth until the chamfer widens out towards its required size, when you can retract the blade a little for the final strokes.

 
     
 Adjustable mouth plate of a block plane 

Step 8 - Mouth adjustment

If your block plane has mouth adjustment, it needs to be set in step with iron depth. A thick shaving requires a larger mouth, a wafer-thin shaving, a tight one. 

 
     
 Front knob and mouth adjustment lever of a block plane 

Turn the front knob anti-clockwise. If fitted, turn the mouth adjustment lever below the knob left or right to increase or reduce mouth size. If there is no lever, pushing or pulling the loosened knob will move the plate.

 

Turn the front knob clockwise to lock the mouth at the required opening.

 
     
 Cutting a chamfer with a block plane 

Step 9 - Test

Now begin planing, checking that you get a shaving that is consistent across its width, that the iron cuts smoothly and there is no tear-out of the wood.

 

Further adjust as necessary until you get perfect results.

 
     
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