Hole saws are used to cut perfectly round holes in a wide variety of materials. They can cut holes with much larger diameters than traditional drill bits and, because they only cut out the perimeter line of the hole, they are much more efficient than a spade drill or twist drill.
A hole saw is designed to attach to a power drill and rotate at a high speed. As the saw spins, the teeth cut into the chosen material, removing a circular piece (slug) as it saws through.
Slug
A slug is the term used for the piece of waste material cut out by the hole saw.
Hole saws can be used in conjunction with corded drills, cordless drills (of 18 volts or higher), drill presses, and even lathes, provided they have a 3/8 or 1/2 inch chuck. There are special arbors that will allow you to attach them to a 1/4 inch chuck but these are much less common.
Cordless drills need to be 18 volts or higher because otherwise they will not produce the levels of torque (rotational force) needed to use a hole saw effectively.
Common applications
Door hardware installation
Hole saws are often used to make holes in doors for installing hardware such as dead bolts and lock sets.
Installing light fixtures
Hole saws can also be used to cut out holes in ceilings prior to the installation of light fixtures and fittings.
Installing drainage pipes
If you need a hole for a drainage or waste pipe, a hole saw can be used to quickly cut an accurately sized hole with minimal effort.
Making connections in pipes
Hole saws are ideal for making extra connections in pre-existing pipework and plumbing.
Cutting vents in masonry
Diamond hole saws will cut through masonry, making them a very useful tool when you need to install an air vent or pipe. For more information of diamond hole saws, see the page entitled: What are the different types of hole saw?
Making holes for pipework and plumbing
The wide variety of diameters available makes hole saws ideal tools for cutting access holes for any type of plumbing or pipework.
Cutting holes for electrical cables and wiring
Electricians often use hole saws to cut access points for cables and wiring.
Making a birdhouse
Perhaps you are sprucing up the garden by adding a birdhouse or two to attract some wildlife. A hole saw will make short work of that little entrance hole.