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What are engineer’s straight edges made of?

What are engineer’s straight
edges made of?

Shop for Engineer’s Straight Edges


The four types of materials used to make engineers' straight edges are granite, aluminium, cast iron and steel Engineer’s straight edges are usually made from one of four main materials: steel, cast iron, aluminium and granite.

Granite

Three different granite engineers' straight edges Granite is far less susceptible to thermal expansion than the other materials used to make engineer’s straight edges. This means it will retain its shape and therefore accuracy better than other materials, over a range of temperatures.

Another advantage of granite is that it does not corrode, and has a low water absorption rate so is less likely to transfer moisture to the surface of a workpiece.

Pink granite straight edges have a higher percentage of quartz which increases their hardness and wear resistance compared with black granite Important qualities of granite for use as an engineer’s straight edge are the percentage of quartz in the mineral makeup of the granite, and how fine the grain structure is. This is because quartz is more resistant to wear than the other minerals in granite. Quartz can be polished to a smooth finish and, because of its hardness and wear resistance, this helps to maintain the accuracy of the straight edge.

Granite with a very high concentration of quartz has a pink colour to it instead of the more familiar black or grey. Pink granite and fine grain granite both have around twice the strength of other granite, but pink granite also has a higher wear resistance (between 3-5 times as much) due to its high levels of quartz.

Bow shape granite straight edges don't have a curved back instead it is made of a series of straight lines Granite is a brittle material which makes it difficult to shape, and so is often only available as a rectangular straight edge, although it is possible to get a bow shaped granite straight edge where the bowed back is not a curve but a series of straight lines.

As granite is brittle, straight edges made of it often have to be made thicker than if they were made of other materials, in order to prevent them breaking during their manufacture.

Granite weighs much more than other materials used to make straight edges. For example, a granite straight edge of 1500mm x 250mm x 75mm (59″ x 10″ x 3″) would weigh approximately 90kg (14st 2lbs), whereas an aluminium straight edge of 1500mm x 100mm x 16mm (59″ x 4″ x 5/8″) would only weigh about 4.3kg (9½Ibs).
Advantages and disadvantages of ADVANTAGES   DISADVANTAGES
  • Less susceptible to changes in temperature and moisture
  • Does not corrode
  • Best suited to grade 00 and 0 where accuracy is the most important factor
  • Very heavy in comparison to other materials
  • More expensive than other straight edge materials
  • Brittle so can break if dropped

Cast iron

Bow shape and I section cast iron engineers' straight edges Cast iron is an alloy that contains between 2.1-4% carbon and 1-3% silicon. It is a more common choice of material for larger engineer’s straight edges due to its lower manufacturing and production costs than other materials. Nearly all cast iron straight edges are either I section or bow shape straight edges.
Various different sizes of cast iron bow shaped engineers' straight edges Cast iron has similar qualities to steel when it comes to use in engineer’s straight edges. However, the manufacturing processes for cast iron cost less, making it cheaper than steel. This means cast iron is often used to make large engineer’s straight edges as it keeps the cost down.
Advantages and disadvantages of ADVANTAGES   DISADVANTAGES
  • Cheaper to produce than steel straight edges
  • Less susceptible to changes in temperature than aluminium
  • Harder than aluminium so less likely to suffer damage if dropped or knocked
  • Best suited to grade 0 and 1 where a balance of cost, weight and accuracy are required
  • Can rust if wet or left in a moist atmosphere
  • Heavier than aluminium straight edges of the same size
  • More susceptible to changes in temperature than granite

Aluminium

Various different sizes of cast iron bow shaped engineers' straight edges Aluminium is lighter than the other materials used to make engineer’s straight edges, so is used when they need to be made as light as possible.
Aluminium engineers' straight edges with and without steel reinforcing strip on the working face Some aluminium straight edges will feature a steel strip on the working face, which helps to reinforce the straight edge. As steel is harder than aluminium, this gives the working face better wear resistance.

Aluminium will expand twice as much as steel or cast iron for a given change in temperature. Because of this, aluminium straight edges featuring a steel strip are not the best material choice for a straight edge that will be used in a range of different temperatures, as the different expansion rates of the two metals can cause the straight edge to bow.

Advantages and disadvantages of ADVANTAGES   DISADVANTAGES
  • Does not rust
  • Lightest material used for straight edges
  • Best suited to grade 2 straight edges where accuracy is not the most important factor
  • Softer than other straight edge material so more prone to damage if dropped or knocked
  • More susceptible to changes in temperature than other straight edge materials

Steel

Four main types of steel used to make engineers straight edges are carbon steel, tool steel, hardened steel, and spring steel Engineer’s straight edges can be made from several different types of steel, including hardened steel, spring steel, tool steel and carbon steel.
Carbon steel forged bars

Carbon steel

Technically, all steel is carbon steel, as steel is an alloy of carbon and iron. Carbon steel can be further separated into low carbon steel, which as <0.3% carbon content, medium carbon steel, which has 0.3-0.6% carbon content, high and ultra high carbon steel 0.6-2% carbon content. If there is more than a 2.1% content of carbon then it is referred to cast iron and not steel.

When tools are referred to as being made of carbon steel, this is normally in reference to medium carbon steel. Medium carbon steel balances ductility and strength.

Spring steel is used to make springs as well as many other items

Spring steel

Spring steel has a carbon content of >0.5% and a higher content of nickel and silicon than other steels. This helps improve the stiffness and hardness of the steel.

Spring steel is better at absorbing shock than other steels, which means that an engineer’s straight edge made of spring steel is less likely to be damaged should it get dropped or knocked.

Tool steel is so called because of its widespread use in tools such as drill bits

Tool steel

Tool steel refers to a wide group of steels that can have many different properties, depending on the quantities and choice of alloying elements used.

These steels contain a higher quantity of alloying elements (the elements that give them high strength, increased hardness and wear resistance.)

Hardened steel used to make locks

Hardened steel

Only steel with a carbon content of less than 0.6% can be hardened.

This process increases the hardness of the steel, so there is less chance of it becoming scratched or worn.

Decision making as to what type of steel is best

Which steel is best?

Each type of steel can have a varying range of properties depending on the exact makeup of the alloying elements that it contains, and the manufacturing processes it may or may not have been through. Because of this, there is an overlap of properties between the different types of steel that a tool can be made from.

Comparing straight edges made from different types of steel can be confusing or impossible as manufactures often don't give exact details of what type of steel has been used Manufacturers will often purposefully keep the details of the steel they have used to make a tool vague. This is to prevent other manufacturers copying the exact make up of the steel. A manufacturer may want to do this if they have developed a steel that has superior properties for a particular tool, or if they have developed a cheaper way of manufacturing a steel with the required properties for a particular tool.
Wonkee Donkee says "As a result of this engineers’ straight edges that are made of different types of steel are treated as one group for the purposes of comparing them to other materials such as granite or aluminium."
Advantages and disadvantages of ADVANTAGES   DISADVANTAGES
  • Harder than aluminium so less likely to suffer damage if dropped or knocked
  • Less susceptible to changes in temperature than aluminium
  • Best suited to grade 0 and 1 where a balance of cost, weight and accuracy are required
  • Can rust if wet or left in a moist atmosphere
  • Heavier than aluminium straight edges of the same size
  • More susceptible to changes in temperature than granite

Which material should you choose?

Granite is the best choice for straight edges that require the highest level of accuracy Granite straight edges are best used when you require the most accurate straight edge possible, and don’t need it to be very large. An example of this would be if you required a small grade 00 straight edge for calibrating other tools.
Aluminium is the best material for a long straight edge that does not require the highest degrees of accuracy Aluminium straight edges are best when you need a lightweight straight edge, that has to be long, but you only require the accuracy level of a grade 2 straight edge.
Steel is the best choice of material for straight edges that require a combination of accuracy and size Steel straight edges are most suited to when you need a large grade 0 straight edge, but don’t want one as heavy as a granite straight edge, such as for setting up large machine beds.
Bow shape and I section cast iron engineers' straight edges Cast iron straight edges are most suited to situations where you require an accuracy of grade 1 or less, but don’t want to pay the additional cost of a granite or steel straight edge.

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