Engineer’s straight edges are usually made from one of four main materials: steel, cast iron, aluminium and granite.
Granite
Granite is far less susceptible to thermal expansion than the other materials used to make engineer’s straight edges. This means it will retain its shape and therefore accuracy better than other materials, over a range of temperatures.
Another advantage of granite is that it does not corrode, and has a low water absorption rate so is less likely to transfer moisture to the surface of a workpiece.
Important qualities of granite for use as an engineer’s straight edge are the percentage of quartz in the mineral makeup of the granite, and how fine the grain structure is. This is because quartz is more resistant to wear than the other minerals in granite. Quartz can be polished to a smooth finish and, because of its hardness and wear resistance, this helps to maintain the accuracy of the straight edge.
Granite with a very high concentration of quartz has a pink colour to it instead of the more familiar black or grey. Pink granite and fine grain granite both have around twice the strength of other granite, but pink granite also has a higher wear resistance (between 3-5 times as much) due to its high levels of quartz.
Granite is a brittle material which makes it difficult to shape, and so is often only available as a rectangular straight edge, although it is possible to get a bow shaped granite straight edge where the bowed back is not a curve but a series of straight lines.
As granite is brittle, straight edges made of it often have to be made thicker than if they were made of other materials, in order to prevent them breaking during their manufacture.
Granite weighs much more than other materials used to make straight edges. For example, a granite straight edge of 1500mm x 250mm x 75mm (59″ x 10″ x 3″) would weigh approximately 90kg (14st 2lbs), whereas an aluminium straight edge of 1500mm x 100mm x 16mm (59″ x 4″ x 5/8″) would only weigh about 4.3kg (9½Ibs).
ADVANTAGES
DISADVANTAGES
Less susceptible to changes in temperature and moisture
Does not corrode
Best suited to grade 00 and 0 where accuracy is the most important factor
Very heavy in comparison to other materials
More expensive than other straight edge materials
Brittle so can break if dropped
Cast iron
Cast iron is an alloy that contains between 2.1-4% carbon and 1-3% silicon. It is a more common choice of material for larger engineer’s straight edges due to its lower manufacturing and production costs than other materials. Nearly all cast iron straight edges are either I section or bow shape straight edges.
Cast iron has similar qualities to steel when it comes to use in engineer’s straight edges. However, the manufacturing processes for cast iron cost less, making it cheaper than steel. This means cast iron is often used to make large engineer’s straight edges as it keeps the cost down.
ADVANTAGES
DISADVANTAGES
Cheaper to produce than steel straight edges
Less susceptible to changes in temperature than aluminium
Harder than aluminium so less likely to suffer damage if dropped or knocked
Best suited to grade 0 and 1 where a balance of cost, weight and accuracy are required
Can rust if wet or left in a moist atmosphere
Heavier than aluminium straight edges of the same size
More susceptible to changes in temperature than granite
Aluminium
Aluminium is lighter than the other materials used to make engineer’s straight edges, so is used when they need to be made as light as possible.
Some aluminium straight edges will feature a steel strip on the working face, which helps to reinforce the straight edge. As steel is harder than aluminium, this gives the working face better wear resistance.
Aluminium will expand twice as much as steel or cast iron for a given change in temperature. Because of this, aluminium straight edges featuring a steel strip are not the best material choice for a straight edge that will be used in a range of different temperatures, as the different expansion rates of the two metals can cause the straight edge to bow.
ADVANTAGES
DISADVANTAGES
Does not rust
Lightest material used for straight edges
Best suited to grade 2 straight edges where accuracy is not the most important factor
Softer than other straight edge material so more prone to damage if dropped or knocked
More susceptible to changes in temperature than other straight edge materials
Steel
Engineer’s straight edges can be made from several different types of steel, including hardened steel, spring steel, tool steel and carbon steel.
Carbon steel
Technically, all steel is carbon steel, as steel is an alloy of carbon and iron. Carbon steel can be further separated into low carbon steel, which as <0.3% carbon content, medium carbon steel, which has 0.3-0.6% carbon content, high and ultra high carbon steel 0.6-2% carbon content. If there is more than a 2.1% content of carbon then it is referred to cast iron and not steel.
When tools are referred to as being made of carbon steel, this is normally in reference to medium carbon steel. Medium carbon steel balances ductility and strength.
Spring steel
Spring steel has a carbon content of >0.5% and a higher content of nickel and silicon than other steels. This helps improve the stiffness and hardness of the steel.
Spring steel is better at absorbing shock than other steels, which means that an engineer’s straight edge made of spring steel is less likely to be damaged should it get dropped or knocked.
Tool steel
Tool steel refers to a wide group of steels that can have many different properties, depending on the quantities and choice of alloying elements used.
These steels contain a higher quantity of alloying elements (the elements that give them high strength, increased hardness and wear resistance.)
Hardened steel
Only steel with a carbon content of less than 0.6% can be hardened.
This process increases the hardness of the steel, so there is less chance of it becoming scratched or worn.
Which steel is best?
Each type of steel can have a varying range of properties depending on the exact makeup of the alloying elements that it contains, and the manufacturing processes it may or may not have been through. Because of this, there is an overlap of properties between the different types of steel that a tool can be made from.
Manufacturers will often purposefully keep the details of the steel they have used to make a tool vague. This is to prevent other manufacturers copying the exact make up of the steel. A manufacturer may want to do this if they have developed a steel that has superior properties for a particular tool, or if they have developed a cheaper way of manufacturing a steel with the required properties for a particular tool.
ADVANTAGES
DISADVANTAGES
Harder than aluminium so less likely to suffer damage if dropped or knocked
Less susceptible to changes in temperature than aluminium
Best suited to grade 0 and 1 where a balance of cost, weight and accuracy are required
Can rust if wet or left in a moist atmosphere
Heavier than aluminium straight edges of the same size
More susceptible to changes in temperature than granite
Which material should you choose?
Granite straight edges are best used when you require the most accurate straight edge possible, and don’t need it to be very large. An example of this would be if you required a small grade 00 straight edge for calibrating other tools.
Aluminium straight edges are best when you need a lightweight straight edge, that has to be long, but you only require the accuracy level of a grade 2 straight edge.
Steel straight edges are most suited to when you need a large grade 0 straight edge, but don’t want one as heavy as a granite straight edge, such as for setting up large machine beds.
Cast iron straight edges are most suited to situations where you require an accuracy of grade 1 or less, but don’t want to pay the additional cost of a granite or steel straight edge.