Check that your workpiece is clean and the edges are smoothed.
This will ensure that the edge finder works accurately.
Step 2 – Clamp workpiece in machine vice
Clamp the workpiece in a vice underneath the spindle of the machine.
Step 3 – Mount edge finder
Mount the edge finder in a collet or drill chuck and secure the tool to the spindle of your machine.
The centre of the shank will represent the centre of the spindle.
Step 4 – Move probe off-centre
Move the probe of the edge finder off centre so you can see the two parts wobble when the machine is turned on.
Step 5 – Turn on machine
Turn the machine on, setting the spindle to run at 1000RPM (revolutions per minute).
Step 6 – Move table
Move the table of the machine longitudinally on the x axis so that the bottom of the edge finder just touches the part.
As the edge finder approaches the edge of the part, it will start to wobble less.
Eventually the tool will become centred and will run true (turn smoothly without wobbling).
When the edge finder makes contact with the edge, the two cylindrical parts will become offset.
Step 7 – Zero x axis
As soon as this happens, zero the x axis on the digital readout display (DRO).
Step 8 – Bring part away
Bring the part away from the edge finder.
Step 9 – Move edge finder towards part
Move the edge finder in again towards the edge of the part to check the accuracy of the location of the edge.
When the edge finder becomes offset you have reached the edge of the part.
However, the spindle of the machine is not yet centred over the edge.
Step 10 – Lower table of machine
Drop the knee of the machine (lower the table) so the edge finder clears the top of the part.
Step 11 – Move table by half diameter of probe
To position the centre the spindle directly over the true edge of the part, you need to move the table further by half the diameter of the probe of the edge finder.
E.g. if the diameter of the contact probe is 0.2 inches, you will need to move the table a further 0.1 inches (0.2÷2 = 0.1), until the DRO reads 0.1 inches on the x axis.
Step 12 – Zero x axis
Zero the x axis on the DRO once more.
The edge finder (and spindle) will now be positioned directly over the centre of the edge of the part.
Repeat this procedure to locate the opposite edge.
You can then use the corner connecting the two edges as a reference point from which to machine features such as holes or grooves.